OEM production

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With its advanced technology and extensive production experience, SHULOPAL manufacturing system offers a variety of in-house processes, including press processing, spinning, and blowing techniques. We work with a range of materials such as opal glass, borosilicate glass, soda-lime glass, and ceramics, plastics and silicone. All of this combines to make the creation of your customized products easier and more achievable.

9 steps to finalize your OEM production with SHULOPAL

Step 1: Requirement Confirmation

The first step involves gathering and clarifying customer product requirements through detailed discussions, meetings, and interviews. This stage ensures complete understanding of product specifications and features. Key tasks include:
• Defining product specifications and features.
• Specifying packaging requirements.
• Assessing technical requirements and feasibility.
• Confirming design and manufacturing capabilities with the client.
• Developing a preliminary development and manufacturing plan.
• Establishing product inspection and acceptance criteria.

Step 2: Agreement Signing

Once product requirements and production plans are finalized, both parties sign a cooperation agreement or contract to outline responsibilities and collaboration terms. This agreement includes:
• Product specifications and features.
• Quality standards and requirements.
• Intellectual property protections.
• Supplier responsibilities.
• Customer responsibilities.
• Delivery and payment terms.

Step 3: Product Design and Development

With the contract signed, the supplier initiates product design and development based on the agreed specifications. Key activities include:
• Formulating specific product design plans to meet customer needs.
• Producing and testing product prototypes.
• Completing product engineering designs and technical documentation.
• Conducting product verification and adjustments.

Step 4: Pilot Production

Upon successful prototype validation, a pilot production phase is conducted to ensure the manufacturing process can meet production objectives. Pre-production samples are provided to the client for approval. Key tasks include:
• Validating the production manufacturing plan.
• Delivering pre-production confirmation samples to the client.
• Designing and preparing product packaging plans.
• Refining and adjusting the manufacturing processes.

Step 5: Raw Material Procurement

Once the client approves the pre-production samples, the required raw materials, components, and packaging materials are procured. Key tasks include:
• Developing a procurement plan based on production needs.
• Ensuring raw materials meet specified quality standards.
• Managing and tracking raw material inventory.

Step 6: Mass Production

During the production phase, a traceable process is maintained, and quality control standards are strictly enforced to ensure product excellence. Key tasks include:
• Developing an accurate and efficient production plan.
• Executing product manufacturing processes.
• Conducting in-process quality control and inspections.
• Monitoring production progress.
• Addressing production issues and anomalies.

Step 7: On-line Inspection

Prior to final packaging, comprehensive testing and quality inspections are performed on all products to ensure compliance with specifications and standards. Key activities include:
• Inspecting product specifications, features, and appearance.
• Conducting functional testing.
• Performing laboratory tests according to quality standards and regulatory requirements.
• Compiling product inspection reports and documentation.
• Resolving any identified defects or issues.

Step 8: Product Packaging and Labeling

Approved products are packaged and labeled following client requirements to ensure safe transportation and ease of storage. Key tasks include:
• Packaging products based on approved designs and samples.
• Verifying packaging quality and integrity.
• Providing packaging-related data.
• Developing and finalizing transportation plans.

Step 9: Pre-shipment Inspection

Each order undergoes sampling inspection according to the specified AQL standard before shipment, SHULOPAL only allows the delivery of qualified opal glass products to our customers.

Step 10: Product Delivery

The final step ensures timely delivery of quality-compliant products to the client and provides necessary after-sales support if needed. Key tasks include:
• Arranging pre-shipment inspections.
• Coordinating transportation and delivery in line with the agreement terms.
• Monitoring logistics and tracking shipment status.
• Investigating the quality of goods upon customer acceptance.
• Handling after-sales requests and addressing customer concerns.

FAQ

What materials can your factory produce?

Our in-house factory specializes in manufacturing opal glass , borosilicate glass and other glass products.With the support of our robust supplier network, we also provide high-quality, cost-effective solutions for products made from plastic, silicone, stainless steel and bamboo/wood.

What production processes do you primarily use?

For glass products, we primarily use four production methods: press molding, centrifugal molding, and blowing. Our engineers will guide you in selecting the most suitable process. For example:

Centrifugal molding: Most commonly used for tableware.
Press molding: Ideal for food containers, bakeware, casseroles.
IS molding: Preferred for opal bottles and jars.
Machine & hand Tube-blowing: for borosilicate cups, pots, and jars.

How can I customize my production?

We will first identify suitable production processes and materials based on your specific requirements. Customization options include:

Product Shape: Our industrial designers will transform your ideas into professional engineering drawings and 3D models.
Decoration:Choose from a wide range of options, including decal, rim tracing, spray coloring, electroplating, engraving, and more.
Packaging Design:We can develop attractive packaging solutions tailored to reflect your brand identity and needs.

Additionally, we offer flexible customization for:

Functional Features: Incorporate ergonomic handles, child-safe locks, or other functional enhancements.
Material Combinations: Combine materials such as glass with silicone lids or other complementary options.
Sustainability Options: Opt for environmentally friendly features such as recyclable materials and biodegradable packaging.

What is the MOQ for existing molds?

Minimum Order Quantities for our existing molds usually as follows:

Press molding: 6,000 units.
Centrifugal molding: 3,600 units.
IS-blowing products: 3,600 units.
Hand-blown products: 2,400 units.

Note: Packaging materials also have MOQ requirements. For standard packaging, we recommend ordering at least 100 cartons to avoid extra packaging costs.

For more details, please contact our sales team.

What are the mold development costs and MOQ for new products?

Below is a breakdown of mold costs and MOQs for new product development:

Press molding: $13,000/ 60,000 units.
Centrifugal molding: $8,000/ 50,000 units.
IS blowing: $1,000/ 30,000 units.
Machine tube-blowing: $1,200 /20,000 units.
Hand tuble-blowing: $100/3,600 units.

How long does customized production take?

Production timelines depend on order quantity, decoration , and packaging requirements.

Following typical timelines for new mold development:

Press mold: 30 days.
Centrifugal mold: 20 days.
Blowing mold: 7 days.

Please contact with us to dissuss the production time for your projects.

How do you protect my product designs and intellectual property?

Protecting your intellectual property is a priority. We ensure this through:

Signing Non-Disclosure Agreements (NDAs) for every project.
Enforcing strict confidentiality protocols.
Securing production data and limiting unauthorized access.

Do you provide design support?

Absolutely! Our design team includes:

11 industrial designers for product structure development.
8 graphic designers for surface decoration customization.
3 packaging specialists to create tailored solutions.

Their mission is to create functional, user-friendly, and innovative products that meet your precise needs.

How do you ensure quality control for the products?

QC work is the most important part during the whole production. We have comprehensive quality management system. For example:

Raw material inspection: Batch testing to ensure compliance with quality standards.
In-process checks: monitoring physical specifications, aesthetic evaluations, and functional testing.
Pre-shipment inspection: sampling based on AQL standards, only products passed the inspection can be approved to be shipped.

Can you source accessories like bamboo, plastic, silicone, or stainless steel?

Yes, we recommend utilizing our approved supplier network for:

Seamlessly compatible accessories.
Guaranteed quality assurance.
Cost optimization.

For new product development, our design team will integrate and coordinate throughout the process.